The system includes a range of components designed to optimize fluid management and handling.
For lubricants, the setup features stainless steel tanks with air-breather filters, tank level monitors, and capacities ranging from 1,000 to 4,000 L (264 to 1,056 gal). Graco hydraulic pumps deliver flow rates of 45 LPM (12 GPM), while ISO 16/13 filtration ensures clean oil.
For grease, a replaceable top tote (1,000–1,600 L / 264–422 gal) gravity-feeds a permanent bottom tank, paired with Graco hydraulic pumps, high-pressure pumps (5,000 psi), and bulk transfer pumps providing 45 LPM (12 GPM) flow rates.
The pre-engineered and fabricated building is heated and insulated with a sub-floor spill tray, sump, and alarms, along with floor grating and ventilation controlled by a PLC. Access and egress are facilitated by OH&S platforms, and the building is supported on triple 16” I-beam skids.
The bulk fill panel enables bulk filling for lubricants and coolant, with used oil evacuation. Fluid-specific receivers prevent cross-contamination, while the tank level is displayed at the fill point. Normally closed overfill valves and stainless steel piping ensure secure operation.
Loading arms facilitate safe handling of hoses and nozzles, enabling refueling of heavy equipment at rates up to 1,500 LPM (400 GPM) while keeping hoses and nozzles clean and off the ground. Grounding cables are also incorporated. The refueling system features fuel meters, solenoids, and dual systems for simultaneous dispensing, with flow rates of 500–1,500 LPM (130–400 GPM).
Fuel is supplied from remote tanks, pumps, and filters to reduce the footprint and keep delivery tankers away from heavy haul equipment. The hose reel assembly typically supports four oils, coolant, high-pressure grease, bulk grease, used oil evacuation, and DEF, with 23 m (75 ft) spring-rewind hose reels.
Flip-down access doors with drip trays and simultaneous access on both sides ensure efficient use. Automatic depressurization of couplers after use, along with fluid-specific couplers, prevent filling errors. The dedicated electrical room is climate-controlled by PLC and houses transformers, breaker panels, electrical panels, PLCs, tank level monitors, pipeline leak detection systems, VFDs, fire suppression panels, and control panels. It features a separate lockable outside access door and aluminum wall cladding for panel mounting.